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How Much Does It Cost To Replace A Knock Sensor?

ByMatsumoto Naoki-June 06, 2023

Here are more specifically how the knock sensor works, the cost of knock sensor replacement and how to handle it if there are troubles. Let’s find out now!

Detonation is a phenomenon where the mixture of fuel and air in a gasoline engine spontaneously ignites even though the spark plug has not ignited, extremely dangerous for the engine.

When the engine explodes, it will create a very loud knock, causing pitting or cracking of the inner surface of cylinders, pistons, and many other related parts. The knock sensor was born to overcome the detonation situation in the engine and ensure that the engine always operates in a stable state.

So here are more details on how the knock sensor works, the knock sensor replacement cost and how to fix them if there are troubles!

The Structure of a Knock Sensor

The knock sensor’s job is to measure knocks in the engine and generate a voltage signal sent to the ECU, from which the ECU will receive and analyze this signal to adjust the ignition advance angle to reduce knocking (usually, the knock is caused by the mechanical parts of the engine being detonated).

In the event of a fault, the ignition angle is the most recent. If an explosion is detected, the ECU will reduce the ignition angle prematurely.

The Working Principle of a Knock Sensor

When the engine is running for some reason, causing knocking (self-ignition, engine overheating, mechanical shock, etc.), the sensor will generate a voltage signal and send it to the ECU, and the ECU will automatically adjust to reduce the noise.

Specifically, the piezoelectric element of the knock sensor is designed with the size of the natural frequency coinciding with the motor’s oscillation frequency when the detonation phenomenon occurs so that the resonance effect occurs (f = 6KHz – 13KHz).

The knock sensor measures knocks in the engine and generate a voltage signal sent to the ECU. (Photo: Grimmer Motors Hamilton)

Thus, during engine detonation, the quartz crystal will be under maximum pressure and will generate voltage. This voltage signal has a value of less than 2.5V. Using this signal, the engine ECU detects detonation and reduces the ignition angle until no more detonation. The engine ECU can adjust the re-ignition timing.

Cost of Knock Sensor Replacement

A knock sensor can assist improve fuel efficiency and torque, giving the vehicle additional power. It is a crucial engine component in terms of performance. When this component breaks, drivers may notice a reduction of power or mileage, as well as considerable engine head damage over time.

The average engine knock sensor replacement cost ranges from $180 to $400. A pickup truck sensor will be more expensive than a sedan sensor. The majority of the expense is labor, while the sensor itself is just about $80. The real pricing range, however, is determined by the manufacturer and model.

The Knock Sensor Error Signs

  • Not working: If the knock sensor is not working as needed, it may be damaged and need to be repaired or replaced.
  • Incorrect alarm sensor: The knock sensor alarms work incorrectly, for example, alarms at the wrong frequency or alarms when there is no detonation-related event, the sensor may be damaged. or need to be corrected.
  • Weak signal: If the knock sensor gives a weak signal, it may not function properly in the event of a detonation-related event and should be checked and calibrated.
  • Traces of wear or physical damage: If the knock sensor is worn or physically damaged, e.g. scratched, broken, or cracked, it may not work properly and needs to be repaired. or replace.
  • Long-life sensor: The knock sensor has a limited lifespan and after a period of use it can become unreliable and need to be replaced.

How To Maintain and Handle Knock Sensor Errors?

When encountering errors related to the knock sensor, some solutions can be applied as follows:

  • Check connection: Check the knock sensor connection to make sure that it is connected correctly and that there is no broken wire. If there is a connection problem, remove it and plug it back in or replace it.
  • Check sensor condition: Use a tester to check the condition of the knock sensor. If the sensor does not work, replace it with a new one.
  • Cleaning the sensor: If the sensor is dirty or dirty, clean the sensor using a suitable cleaner.
You should clean the knock sensor regularly with a suitable cleaner. (Photo: Mechanic Base)
  • Repair or replace related components: If other components in the engine control system fail or do not function properly, they can cause knock sensor-related errors. Check and repair or replace these components.
  • Change driving mode: If knock sensor-related failures occur due to incorrect driving mode, adjust the driving mode to ensure the safety and optimum performance of the dynamic control system muscle.

FAQs On The Knock Sensor

1. What is the location of the knock sensor on the car engine?

The knock sensor location on the engine depends on the type of vehicle. Usually, it is located on the engine block, on one of the wall panels, or on the cooling system.

2. Is it possible to replace the knock sensor yourself?

It is possible to replace the knock sensor yourself but should be done by people with experience in auto repair. Otherwise, it may cause problems with the engine control system and driving safety.

3. How long does it take to replace a knock sensor?

The replacement of a knock sensor can take anywhere from 20 minutes to three or four hours, depending on how simple or difficult the sensor is to access on your specific car.

Be prepared to pay for a full hour of labor even if it takes less time, as this is the very minimum that some shops will charge.

4. Are knock sensors still used in other types of engine systems?

In addition to automotive engine systems, knock sensors are also used in other types of engine systems such as aircraft, train, ship, and agricultural engines to help reduce the likelihood of a crash in detonation and protects the engine from damaging problems.

5. Can the knock sensor cause other problems in the engine system?

If the knock sensor is in bad shape or not working properly, it can cause other problems in the engine system such as loss of power, difficulty starting, unexpected detonation, increased fuel consumption, and other problems related to the engine performance.

Check out this video from EasyAutoFix to learn more about symptoms of a bad knock sensor:

6. How to save money for a knock sensor replacement?

The most cost-effective approach to replacing a knock sensor is to do the work yourself. Anyone with mechanical aptitude and access to tools may easily replace the sensor.

For most individuals, the major issue is correctly detecting a knock sensor failure. While there are a few indicators, they might be symptoms of a variety of issues.

You will also require diagnostic tools to decipher error codes. If diagnostics are an issue, you may still save money by being picky about where you take your vehicles for repairs. A big-urban dealer will always charge things higher than a small-town business.

Some drivers are willing to pay the high price for the peace of mind and guarantee that comes with it. Other drivers opt to save money on repairs by using a renowned small technician.

Wrapping Up

In this article, we learned about the knock sensor, how it works, the cost of knock sensor replacement and the signs that this part needs to be repaired or replaced.

On that basis, we can conclude that periodic maintenance of the knock sensor is very important to ensure the safety and optimal performance of your vehicle.

Matsumoto Naoki is senior car blogger at Car From Japan. Having background in mechanical engineering, he has a unique perspective on a lot of new car innovations. Prior to Car From Japan, Matsumoto was Mechanical Design Engineer at Yajima Plant, Subaru Corporation. His articles provide detailed DIY instructions and how-tos to help you get your new car on the road. If you want to save money and feel more confident when working on your cars, you should not ignore Matsumoto’s sharing posts. He presents driving tips and tricks for everyone through easy-following steps and mechanically but friendly writing.

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