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How Much PAG Oil to Add to AC System

ByTsukasa Azuma-November 19, 2023

The air conditioning system in an automobile needs a specific amount of oil to work, just like the engine. You should have a clear idea about how much PAG oil to add to AC system to save it from unpredicted failure.

Which AC Components Require an Oil Refill?

The compressor is the AC unit component that needs adequate oil to run smoothly. The compressor is responsible for compressing the refrigerant and circulating it through the rest of the system. As the refrigerant passes through the compressor, it also carries the oil with it, which lubricates the moving parts of the compressor. Normally, there is no need to add oil to your vehicle’s existing AC system, unless you have changed the compressor or there is a leak, letting oil drip from the system.

A compressor needs a sufficient amount of oil for lubrication. It has some cylinders to compress refrigerant gasses, which creates heat and friction. Oil in the system controls that heat and reduces friction by making the parts more slippery.

Other components in the air conditioning system, such as the condenser, evaporator, and expansion valve, do not require lubrication and therefore do not need an oil refill.

However, it is important to note that if any of these components are replaced due to a failure or leak, they should be drained of any remaining refrigerant and oil, and the correct amount of oil should be added to the system when it is recharged. This ensures that the system has the correct amount of oil for proper lubrication and to prevent damage to the compressor and other components.

If there is a leak in the system, fix it first before adding oil to it. Otherwise, the system will require more oil soon and may lead to the failure of some parts.

What Is PAG Oil?

PAG oil, or Polyalkylene Glycol, is specially created for the AC compressors of automobiles. The fully synthetic hygroscopic oil is a compressor lubricator for the AC units that use R-134a refrigerant.

PAG is a synthetic oil for AC compressors. (Photo: instructables)

Besides knowing how much PAG oil to add to AC system, you also have to use the correct viscosity oil. Each PAG oil type has a number such as PAG150 or PAG VC-46. This number refers to the PAG viscosity, similar to a number like 10W30 indicates the viscosity of regular engine oil.

PAG oil is highly hygroscopic, which means it absorbs moisture from the air. As a result, it is important to keep it sealed in an airtight container until it is ready to be used. It is also important to use the correct type of PAG oil for a particular air conditioning system, as different systems may require different viscosities or additive packages.

PAG oil is often used in automotive air conditioning systems because of its high lubricity and stability at high temperatures. It is also non-toxic and has a low environmental impact, making it a good choice for use in automotive applications.

You have to look into the owner’s manual to find out the correct PAG oil viscosity for the AC compressor.

Knowing how to add PAG oil to the A/C system in this video:

Read more:

How Much PAG Oil to Add to AC System

Like engine oil, PAG oil serves as a lubricant for the compressor and circulates the refrigerant throughout the AC system. However, the exact amount of PAG oil to add to the AC system will depend on several factors: the AC’s design, capacity, and the compressor type.

Additionally, the compressor of the AC system is likely to have specifications regarding the amount of oil to be added. You must check the owner’s manual before adding more oil.

Don’t overfill the system. (Photo: acforcars)

The AC system in most modern vehicles needs a total of 4 ounces (120 ml) of oil. So, checking the manual is a good idea to be sure of the exact amount and to avoid over- or under-filling the system. A low level of oil may cause compression failure, and overfilling will also hurt cooling performance.

So, how much PAG oil to add when recharging AC? Here is the amount of PAG oil that different AC components require for their smooth operation:

  • Compressor = 1.4 ounces
  • Evaporator = 1.5 ounces
  • Condenser = 1 ounces
  • Accumulator = 1 ounces
  • Hoses = 1 ounces

To make sure the proper amount of PAG oil is added to the AC system, you should refer to the vehicle manual and consult assistance from a trusted automotive mechanic.

Flushing the entire system is recommended before adding oil or refrigerant. When you are replacing a part, such as a compressor or an accumulator, you should always add the oil that has been lost during the replacement.

However, the total amount of added oil should never exceed the system’s oil capacity. So, when calculating how much PAG oil to add to AC system, always remember to keep the total amount under 4 ounces or whatever the capacity of your car’s AC system is.

Tsukasa Azuma is an awesome car blogger of Car From Japan. He owns a car repair shop at downtown Osaka, and he put all that experience to good use in his sharing posts. Tsukasa’s blog is one of the best resources for information about keeping your favorite imported car running smoothly. Moreover, because of being passionate to learn about the recent happenings in auto industry, he doesn’t only provide great car maintenance tips, he also always updates latest trends in among car brands and share them in his own interesting viewpoint.

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