Car TalkCar MaintenanceHeaded to Test a Coolant Temperature Sensor? Here’s How to!

Headed to Test a Coolant Temperature Sensor? Here’s How to!

If you are new to cars, the term coolant temperature sensor may be very new to you. This sensor is the mechanism that is responsible for telling the car’s computer the precise running temperature of the engine.

This dictates the dynamics of how the engine will work. Before such sensors, the choke was the mechanism that did it.

Now, with these temperature sensors, the process is more automated, and the engine runs smoothly without freezing off in the winter and overheating in the summer.

But, why would you need to test a coolant temperature sensor? Simply because it can malfunction sometimes.

If the coolant temperature sensor malfunctions or dies, you could face problems like stalling, increased fuel emission, disrupted ignition timing, rough transmission, etc.

Testing the sensor isn’t difficult. This blog instructs you on how to. Here are another of our maintenance tips that help you improve your car. 

Faulty Coolant Temperature Sensor Symptoms

The coolant temperature sensor has a responsibility to measure the temperature of the coolant and then transmit the data to the ECU.

From there, the ECU will calculate and adjust fuel injection time, turn on/off the cooling fan, etc. to ensure proper temperature is maintained so that the engine always operates at optimal capacity.

The coolant temperature sensor location is usually inside the engine fluid compartment, near the coolant. 

Over time, like other sensors in your car, coolant temperature sensors may encounter errors such as sensor damage (short circuit, open circuit, insulation damage, damage inside the sensor), broken wire, ground contact, positive contact, damaged electrical connector…

And there are common signs of coolant temperature sensor error:

ect sensor testing
The coolant temperature sensor location is usually inside the engine fluid compartment. (Photo: Course Solutions/Youtube)

Check engine light on 

The “check engine” light is a common and perhaps the first sign when the coolant temperature sensor, as well as other sensors on the engine, are faulty.

Then you should use a diagnostic machine to determine if the error code is caused by the coolant temperature sensor.

Consume more fuel 

The ECU will use the signal of the coolant temperature sensor to control the amount of fuel injected into the combustion chamber.

Therefore, when the sensor is damaged or defective, the sensor signal sent to the ECU will be wrong and cause the ECU to misjudge the engine temperature.

If the engine temperature is low, the ECU will inject more fuel to warm up the engine, thereby increasing fuel consumption.

Additionally, if the sensor records low coolant temperature, the ECU will control injection to enrich the fuel mixture. This easily causes the engine to jerk and makes it difficult to accelerate.

Overheating engine 

On modern vehicles, the coolant will be cooled by a cooling fan. The cooling fan is installed behind the radiator and is turned on/off via a relay and the relay is controlled by the ECU via the signal of the coolant temperature sensor.

Therefore, when the signal from this sensor is incorrect, it will cause the cooling fan to operate incorrectly. In this case, the engine may overheat.

Steps to Test a Coolant Temperature Sensor

There are 4 simple and easy steps that you need to follow.

Step 1: Locating the coolant temperature sensor

It is situated under the hood on the engine block. Just open the latch of the hood and hold it open.

Use a drop light if you need better vision into the engine block. Peep in the middle of the pulleys at the front of the block.

A small terminal coming out of the block itself will become visible. You will see a wire lead coming out of the terminal. Exactly this terminal and wire lead is your car’s coolant temperature sensor.

engine coolant temperature sensor testing
Fixing the coolant temperature sensor. (Photo source: Mitch Varn @ Youtube)

Step 2: Connecting with Volt-Ohm Meter

Simply take a digital volt-ohm meter. If you don’t have one, odds are that one of your neighbors might. Testing it with this meter is the surest way to tell if the sensor is fine or faulty.

Remember, connecting the right way is important. If you have a good understanding of the terminals, you can even jumpstart a car with a dead battery.

Here is how you must connect the meter to the sensor. Take the black lead of the meter and touch it to any solid metal.

Now, take the red lead and connect it to the terminal end of the coolant temperature sensor. Set the reading on the digital meter to 20k range.

Step 3: Checking the reading

You will now need to turn on the engine and let it run for at least two minutes to allow it to gain the running temperature. You will have to read the meter all this time while the engine is running.

Pay attention to what you should be seeing on the digital meter. As the engine runs, you must see variations of more than 200 ohms (variations between cold and warm engines).

If you see that the difference is not more than 200, you are dealing with a faulty coolant temperature sensor.

Step 4: Checking a new sensor

If you are checking a brand-new sensor, you need to follow this.

Attach the black lead of the volt-ohm meter to the body of the cold sensor (this is before turning the engine on).

The reading should be 2000 ohm approx. then check the sensor in the warm sensor (after the engine is run). If the reading is not way lower than 2000ohm, you have a broken coolant temperature sensor.

In case you find it to be faulty, you must replace it at the earliest. If not, it can cause quite a few problems, some of which we mentioned right at the start of this blog. 

Learn more about detailed steps from this video from Buck’s Small Engine DIY!

FAQs on Coolant Temp Sensor Testing

Why does my cooling fan run constantly even when the engine is cold?

That’s a classic sign of a failed or disconnected coolant temperature sensor, the ECU defaults to “maximum cooling” as a safety measure.

Is it possible for the coolant temperature sensor to fail intermittently?

Definitely. Some sensors fail only under specific heat conditions, showing normal readings cold but dropping signal as they heat up, which can be tricky to catch.

Why do some engines have two coolant temperature sensors?

One feeds the ECU for fuel and timing control, while the other feeds the dashboard gauge.

It’s possible for one to fail without the other showing symptoms.

What’s the difference between testing resistance vs. voltage on a coolant temp sensor?

Resistance testing checks sensor health directly (usually with an ohmmeter), while voltage testing verifies real-time signal output under power, both give valuable insight.

Why does my dash gauge show normal but the car still runs rich or rough?

Because your dash gauge uses a separate sender. Your ECU’s CTS might be faulty while the gauge sensor still reads correctly.

Final Thoughts

Most coolant temperature sensor errors are not serious and can probably be repaired.

However, in addition to understanding the causes and symptoms of temperature sensor errors, you should know how to test a coolant temperature sensor and regularly maintain your cars!

Tsukasa Azuma
Tsukasa Azuma
Tsukasa Azuma is the resident car expert at Car From Japan. He owns a car repair shop in downtown Osaka, and his years of hands-on experience shine through in his informative blog posts. Tsukasa provides top-notch car maintenance tips and keeps readers up-to-date on the latest trends in the auto industry, offering a unique and insightful perspective on everything car-related. His blog has become a go-to resource for anyone wanting to keep their car in top shape.
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